Here are a couple photos of the studio... The press is above – those clamps are holding a piece of metal (actually it's part of the lock up bar for the press) so that I have an absolutely straight guide that helps me register the job I'm printing just-so.
The current job – it's a big one – is a three color run of business cards with metallic inks. I usually print with rubber-based inks, but with the metallics I am using oil-based Van Son. This job is a two sided business card so each piece of paper (the cards are ganged 6-up) will be put through the press a total of 5 times: that's 3 times for the back of the card and 2 times for the front. The registration is fairly tight on these, too, so that's why I chose to only go 6-up – it seemed like a good compromise so that I would be able to print several at a time, but also not lose too many per sheet with each color change. After these are printed – it's 500 cards for 11 employees – the edges also get painted with metallic ink! It's one of those jobs that is super labor intensive, but gives me an opportunity to learn an awful lot.
That said, I spent the first day going back and forth (and back and forth) on how to get the first run exactly straight. Ben ended up clamping this piece of metal to the feed board of the press, so now each piece of paper follows this guide, making it just perfect every time – or at least as close to perfect as possible. Just think – even 1/2 a millimeter off will affect the next run which will affect the next run and so on and so forth so that by the end of the fifth run, it could be awfully crooked. I can't have that, so I think this guide will do the trick!
This is my Pantone Guide ... That vibrant purple – the fourth from the bottom on the page sticking out – was the last custom color I mixed.



